Optimizing Process Heater Efficiency Through Continuous Emissions Monitoring in British Columbia

Written By Braxton Huggins

Executive Summary

In this case study, Qube Technologies partnered with a Canadian natural gas operator to demonstrate the effectiveness of continuous emissions monitoring in identifying and resolving operational inefficiencies. By deploying a network of ten advanced monitoring devices equipped with multi-pollutant sensors (CH4, CO, VOCs, NOx, and PM), the team successfully identified a significant issue with a process heater operating at only 40% capacity. Through data-driven analysis and subsequent maintenance, the facility achieved remarkable results: a 76% reduction in monthly methane emissions and a 100% decrease in carbon monoxide emissions. This case demonstrates how continuous monitoring technology can drive substantial improvements in operational efficiency and environmental performance in natural gas facilities.

Key Achievement Metrics:

  • 76% reduction in monthly CH4 emissions

  • 100% reduction in monthly CO emissions

  • Restoration of process heater to optimal operating conditions

Braxton Huggins
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