Roeslein Alternative Energy Case Study: Maximizing Biogas Value Through Continuous Monitoring

Executive Summary

Overview

Roeslein Alternative Energy, a major U.S. RNG producer, implemented Qube's continuous monitoring system to optimize their biogas capture from covered lagoon digesters.

Key Challenges

  • Farm-based biogas plants typically experience 4.8% methane leakage

  • RNG commands a premium price (15-20x above conventional gas)

  • Traditional inspection methods are inefficient at detecting leaks promptly

  • Significant revenue loss from undetected leaks

Solution Implementation

  • Deployed six Qube monitoring devices around each covered lagoon

  • Utilized automated software with historical wind data for optimal placement

  • Implemented digital grid system with 30 source points per lagoon

  • Established automated leak alarm notifications system

Key Results

  1. Leak Pattern Discovery:

    • 5% of detected leaks accounted for 55% of total emissions over 9 months

    • Leaks occurred at irregular intervals and varying emission rates

  2. Critical Incident Example:

    • System detected a significant midnight leak in August

    • Quick response enabled next-day repair of a 3-inch tear

    • Prevented potential revenue loss of $200,000 (if left undetected for a week)

  3. Operational Improvements:

    • Reduced time spent on manual inspections

    • Improved response time for leak detection and repair

    • Enhanced accuracy in leak location identification

This implementation demonstrated the significant value of continuous monitoring in maximizing biogas capture and preventing revenue loss in RNG operations.

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